Thursday, October 31, 2013

Cleaning and Pickling of Watermaker Membranes

The best way to keep a watermaker fresh and ready is to use it daily.  This keeps things growing and / or dying in the Saltwater paths, membranes, and produce water paths.  Lacking usage it is recommended to 'flush out' the sea-water side of the membranes (and whole system for that matter) with fresh water.  This reduces the number of critters left from the sea water that, truth be told, start to die and start to stink things up.

I am told that with flushing we can go as many as 5-10 days up here in the cool water PNW, and maybe 2-3 days in warm water seas.  During summer we following this protocol by flushing the system before turning it off, and then either making water again, or flushing again, every 3 days.


Pickling

When it comes time to put the system away for the winter I 'pickle' the system. (side note, make sure to check here: mvVikingStar.blogspot.com/../addressing-major-flaw-in-water-maker.html to see a simple modification to allow for complete pickling of the system). Now a key question is: What to use to Pickle?  Recently I have seen a few folks talk about using the Pink antifreeze and perhaps this is a good idea.  Myself, I follow the DOW membrane technical manual and use a 1% (by weight) concentration of Sodium Metabisulphite.  Sodium Metabisulphite can be purchased locally at wine and beer making shops, or over the Internet.  I picked up a 2lb package on Ebay for something like $5. Once procured one needs to attach the needed pumps and hoses to allow for circulation of pickling solution.  Then:
  • Mix 1/2 cup of Sodium Metabisulphite in 4 gallons of water (make sure it is clean and chlorine free, use either freshly produced production water or the same water you would use to Flush per above).
  • Circulate this mixture for 30 minutes.
  • Cap system off and disconnect pickling pump/hoses.
  • Make sure to flush VERY WELL the pumps with fresh water; Sodium Metabisulphite can attach some components inside many pumps if left sitting.
  • Pickering will be good for 6-12 months.



Cleaning

Another step that is sometimes needed is cleaning.  This is indicated when production is reduced greatly (ala 15% or more) - typically caused as the result of fouling of some type in the membranes. Turns out there are two types of fouling: Mineral and/or Biological.  Mineral clogging is rather uncommon in our Seawater RO systems, it is more common in industrial waste water deployments.  However, Biological fouling can occur - mostly from letting the membranes sit inactive for too long without flushing or pickling.  Cleaning is much like Pickling except different chemicals are used, primarily Sodium Hydroxide (aka Lye).  Lye can again be purchased locally, look for hand-made soap supply shops, or again over the internet.  Cleaning instructions would be:
  • Mix 1 cup of Sodium Hydroxide (Lye) in 4 gallons of water (make sure it is clean and chlorine free, use the same water you would use to Flush per above).  If you have a way to heat the water to 70-80f it will work MUCH better.
  • DOW also suggests adding a very small amount of Na-DSS can help, but this is optional and I do not use it.
  • Circulate this mixture for 30 minutes.
  • Lit sit for 1 hour.
  • Flush very well with fresh water (Or run system, discarding all produced water, for 20-30 minutes).
  • Restore system and disconnect cleaning pump/hoses.
  • Again, make sure to clean VERY WELL the pumps with fresh water, Lye can be very damaging, treat it carefully.
Be VERY CAREFUL with Lye, it can cause nasty burns.
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I settled on the above directions after looking over perhaps 5-7 different watermaker 'user manuals' as well as Internet resources.  My confirmation, and final decision, was the DOW Filmtech technical manual as well as a DOW Tech Fact sheet on membrane cleaning.  Each RO maker often has their own special chemicals, which are largely (or actually are) the ones above.  IF you are using some other watermaker, do take care that some components can be sensitive to these chemicals, I found out about the Sodium Metabisulphite when it melted my pre-filters! (See: mvVikingStar.blogspot.com/../water-maker-pre-filters-failed.html ) So, YMMV..

Critical references:

Dow Fimtech Tec Manual: "FILMTEC™ Reverse Osmosis Membranes Technical Manual"
Dow Tech Fact Sheet: "Cleaning Procedures for DOW FILMTEC FT30 Elements"

In order to download the tech manual you will need to 'register' at the Dow site.  It costs nothing.
Note also that the above links might (likely will) change over time, so try copying he titles and googling for new links..



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